The Optrel Weldcap Hard is a lightweight, auto-darkening welding cap system designed specifically for workers who already wear a standard industrial hard hat.
It combines the mobility and comfort of the Weldcap platform with full compatibility for safety helmets, making it ideal for construction sites, fabrication environments, and industrial maintenance work where head protection is mandatory.
This system allows users to quickly mount or remove welding protection without switching helmets, making it especially useful for multi-task workflows involving welding, grinding, inspection, and general metalworking.
Key Features
Hard Hat Integration System
The Weldcap Hard is engineered to mount directly onto standard industrial safety helmets.
Benefits:
- Compatible with most ANSI/EN standard hard hats
- Quick attachment and removal system
- Allows welding protection without replacing existing PPE
- Works with hearing protection and earmuffs
Auto-Darkening Welding Lens
The integrated lens automatically adjusts between light and dark states depending on arc detection.
- Light State: Shade 3 (clear visibility for grinding and setup)
- Dark State: Shade 9–12 (welding protection range)
- Wide-angle arc detection sensor for improved responsiveness
- UV/IR protection at all times
Expanded Field of View
The ergonomic lens design provides a significantly wider viewing area than traditional welding lenses.
- Up to ~270% wider field of vision compared to standard 2×4 lenses
- Nose-cutout design brings optics closer to the eye
- Improved peripheral awareness
- Better control in tight or overhead positions
Lightweight Design
Despite its industrial functionality, the Weldcap Hard remains extremely light.
- Approx. weight: ~400 g
- Reduces neck strain during extended use
- Comfortable for all-day wear in production environments
Grinding Mode
A dedicated grind mode allows the lens to remain in a bright shade 3 state.
Benefits:
- No need to remove helmet for grinding
- Faster workflow transitions
- Safer visibility during prep work
Flame-Resistant Textile Construction
The textile components are made from flame-retardant materials designed for industrial welding environments.
- Meets EN ISO 11611 (Class 1, A1 + A2)
- Removable and replaceable textile sections
- Washable for extended service life
Technical Specifications
| Specification | Value |
|---|---|
| Product Number | 1008.002 |
| Light State | Shade 3 |
| Welding Shade Range | 9–12 |
| Optical Class | 1 / 1 / 2 / 2 |
| Sensors | Wide-angle detection sensor |
| Switching Time | ~0.16 ms (light to dark) |
| Fast Response (55°C) | ~0.110 ms |
| Dark-to-Light Delay | ~0.3 sec |
| Power Supply | 2 × CR2032 batteries |
| Viewing Angle Down | +37° |
| Viewing Angle Side | +25° |
| Impact Rating | EN 175 F (45 m/s) |
| Operating Temp | -10°C to +60°C |
| Storage Temp | -20°C to +80°C |
| Weight | ~400 g |
| Material | Flame-retardant textile + rigid plastic shell |
| Warranty | 2 years |
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