The Optrel Weldcap USA is a special-edition version of the popular Weldcap Series, combining the lightweight comfort of a flame-retardant welding cap with the protection of an auto-darkening welding helmet.

Designed for welders who work in confined spaces, overhead positions, fabrication shops, and maintenance environments, the Weldcap USA provides exceptional mobility while maintaining professional-grade eye protection. It is a limited-edition model available while supplies last. 

Unlike traditional welding helmets, the Weldcap USA features a compact flip-down auto-darkening lens integrated into a flame-resistant cap design, providing significantly greater freedom of movement and a wider field of vision.

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Key Features

Lightweight Welding Cap Design

The Weldcap USA combines rigid protective components with flame-retardant textiles to create one of the lightest welding protection systems available.

Benefits include:

• Reduced neck strain
• Improved mobility
• Greater comfort during long shifts
• Easier access in confined work areas
• Better overhead welding ergonomics

The complete system weighs approximately 400 g (0.88 lbs.).

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Expanded Field of Vision

The Weldcap’s ergonomic nose-cutout design positions the lens closer to the eyes and provides:

• Up to 270% greater field of view than a standard 2″ x 4.25″ welding lens
• Improved peripheral visibility
• Better situational awareness
• Enhanced weld positioning accuracy

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Auto-Darkening Welding Lens

The integrated welding filter automatically darkens when an arc is detected.

Lens Specifications

• Light State: Shade 3
• Dark Shade Range: Shade 9–12
• Wide-angle detection sensor
• Automatic operation (no on/off switch required)
• UV and IR protection at all shade settings

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Grinding Mode

Built-in grinding mode allows the user to perform grinding operations while maintaining a bright shade 3 viewing state.

Benefits include:

• No helmet changes required
• Faster workflow transitions
• Improved visibility during prep work

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Flame-Resistant Textile Construction

The textile cap assembly is manufactured from flame-retardant materials meeting:

• EN ISO 11611
• Class 1
• A1 + A2 protection ratings

The textile components are removable and washable for improved hygiene and service life.

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Technical Specifications

Specification	Value
Product Number	1008.702
Light State	Shade 3
Dark State	Shade 9–12
Sensors	Wide-Angle Detection Sensor
Optical Classification	1/1/2/2
Power Supply	2 × CR2032 Batteries
Switching Time (Light to Dark)	0.16 ms
Switching Time at 55°C	0.11 ms
Dark to Light Delay	0.3 sec
Viewing Angle Downward	+37°
Viewing Angle Sideward	+25°
Grinding Mode	Yes (Shade 3)
Impact Rating	EN 175 F (45 m/s)
Weight	Approx. 400 g
Operating Temperature	-10°C to +60°C
Storage Temperature	-20°C to +80°C
Warranty	2 Years