The Optrel Weldcap is an innovative welding protection system that combines the comfort and flexibility of a baseball cap with the functionality of an auto-darkening welding helmet.
Designed for welders working in confined spaces, overhead structures, fabrication shops, and maintenance environments, the Weldcap provides lightweight head protection and eye protection while maximizing freedom of movement.
Unlike traditional welding helmets, the Weldcap features a compact flip-down auto-darkening lens assembly mounted beneath a flame-resistant cap, making it ideal for applications where standard welding hoods may be cumbersome or restrictive.
Key Features
Ultra-Lightweight Design
The Weldcap is one of the lightest welding protection systems available, helping reduce neck strain and operator fatigue during long work shifts.
Benefits include:
- Increased mobility
- Reduced neck and shoulder fatigue
- Improved comfort in overhead welding applications
- Enhanced accessibility in tight work areas
Flip-Down Auto-Darkening Lens
The integrated welding lens can be quickly lowered into position when welding and flipped up when not in use.
Features include:
- Hands-free operation
- Quick transition between tasks
- Improved productivity
- Enhanced visibility during setup and inspection
Auto-Darkening Technology
The lens automatically darkens when an arc is detected.
- Light State: Shade 3
- Dark State: Shade 8–12
- Fast switching response
- Reliable arc detection
Flame-Resistant Fabric Construction
Constructed using flame-resistant materials designed specifically for welding environments.
Provides protection from:
- Sparks
- Spatter
- Heat exposure
- Grinding debris
Adjustable Headgear System
Designed to fit comfortably under:
- Hard hats
- Safety helmets
- Hearing protection
- Other PPE systems
True Color Lens Technology
Provides improved visibility and color recognition when compared to traditional welding filters, helping welders maintain better puddle control and weld quality.
Technical Specifications
| Specification | Value |
|---|---|
| Light State | Shade 3 |
| Dark State | Shade 8–12 |
| Optical Classification | 1/1/1/2 |
| Sensors | 2 Arc Sensors |
| Switching Speed | Approximately 0.1 ms |
| Power Source | Solar Assisted + Battery |
| Weight | Approx. 390 g (0.86 lbs.) |
| Lens Type | Auto-Darkening |
| Fabric | Flame Resistant |
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